Written by Sadie Young
When working in the trades, safety is non-negotiable. Personal Protective Equipment (PPE) is designed to protect workers from hazards, but it can only do so effectively if it fits appropriately. For tradespeople who are smaller or larger than average, ill-fitting PPE can be more than uncomfortable—it can be dangerous.
Let’s explore how to address these challenges, focusing on size-specific safety gear, including fall arrest harnesses, gloves, and more.
The Importance of Proper Fit
Poorly fitting PPE isn’t just inconvenient—it can compromise safety. For example:
Loose harnesses might fail to distribute force properly during a fall.
Oversized gloves can reduce dexterity, increasing the likelihood of mistakes or accidents.
Tight hard hats may cause discomfort, leading to improper use or removal.
For smaller or larger tradespeople, standard “one-size-fits-all” equipment often fails to meet their needs.
Size-Specific Fall Arrest Harnesses
Fall arrest systems are critical for those working at height, but improper fit can turn them into a liability:
Smaller Stature: Harnesses designed for average sizes may leave excessive slack, causing straps to shift dangerously during a fall. Look for harnesses labeled “small” or “extra-small” with adjustable straps for a snug, secure fit.
Larger Stature: Oversized harnesses with reinforced webbing and extra padding can provide comfort and safety for larger individuals. Many brands offer “XXL” or “Big and Tall” options specifically for this purpose.
When selecting a harness:
Try it on before purchasing to ensure proper adjustment.
Check the weight rating to confirm it suits your needs.
Look for certifications, such as OSHA compliance or ANSI standards.
Brands to Check Out:
3M DBI-SALA® EXOFIT™ Safety Harness – Offers a variety of harness sizes, including small and XXL, with adjustable features for a customized fit.
Guardian Fall Protection – Known for its durable and size-inclusive harnesses with weight ratings for larger individuals.
PETZL offers fall arrest and work positioning harnesses that focus on comfort and adjustability for smaller frames.
Gloves for Every Hand
Gloves protect hands from abrasions, chemicals, and extreme temperatures. However, gloves that are too loose or tight can compromise grip strength and tactile sensitivity.
Small Hands: Seek gloves with narrower fingers and shorter lengths to maintain dexterity. Look for brands that offer “XS” sizes.
Large Hands: Gloves labeled “XL” or “XXL” with stretchy, flexible materials ensure comfort without compromising safety.
Pro tip: Some manufacturers offer women-specific glove lines that cater to smaller hand sizes.
Brands to Check Out
Mechanix Wear – Offers gloves in various sizes, including XS, for smaller hands.
Ironclad – Features durable work gloves with ergonomic fits for small and large sizes.
Showa – Known for its lightweight gloves, perfect for smaller hands needing precision.
Hard Hats and Helmets
A hard hat should fit snugly without sliding or pinching. Many brands offer helmets with adjustable suspension systems to accommodate a range of head sizes. For smaller or larger heads:
Choose models with extensive adjustment ranges.
Consider hats with padded liners for added comfort.
Brands to Check Out
MSA Safety – Provides adjustable hard hats with extended size ranges.
Honeywell – Offers helmets with customizable suspension systems for comfort and fit.
Bullard – Known for lightweight hard hats with a variety of size adjustments.
Respiratory Protection
Respirators must create a proper seal to be effective, but sizing can be a challenge for non-standard face shapes:
Smaller Faces: Look for models with adjustable straps and petite facepiece options.
Larger Faces: Opt for full-face respirators with larger face seals and adjustable sizing.
Always perform a fit test to ensure the respirator provides an airtight seal.
Brands to Check Out
3M – Their 6000 and 7000 series respirators come in small, medium, and large sizes with detailed fit-testing instructions.
Moldex offers compact models that are suitable for smaller faces.
North Safety (Honeywell) – Provides respirators with adjustable facepieces for a more tailored fit.
Safety Footwear
Ill-fitting boots can lead to blisters, foot pain, or worse—unstable footing on the job. For smaller or larger tradespeople:
Smaller Feet: Seek brands that offer women’s sizes or smaller men’s sizes.
Larger Feet: Look for wide-fit or extended-size ranges.
Brands to Check Out
Red Wing Shoes – Known for their wide range of sizes, including narrow and wide widths.
Caterpillar (CAT) – Offers extended sizing for smaller and larger feet.
KEEN Utility – Features safety boots with exceptional arch support and various widths.
Finding the Right Gear
To ensure your PPE fits appropriately:
Shop specialized suppliers: Companies focusing on PPE often carry extended size ranges.
Consult manufacturers: Many PPE brands provide detailed sizing charts.
Get professional guidance: Safety equipment suppliers often offer fitting services.
Conclusion
Tradespeople come in all shapes and sizes, and their PPE should, too. Whether scaling scaffolding, handling heavy machinery, or navigating hazardous environments, properly fitting PPE is essential for your safety and effectiveness.
Investing time in finding size-appropriate safety gear ensures compliance with safety standards and peace of mind, knowing you’re truly protected.
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